Flow Chart of 50-100 tph Sand Making Plant

Equipment List

CategoryEquipmentModelQuantityFunction
Main EquipmentVibrating FeederZSW850×30001 setUniform feeding of raw materials
Jaw CrusherPE500×7501 setPrimary coarse crushing
Cone CrusherCS751 setSecondary medium crushing
Vibrating Screen3YK15481 setPre-screening of crushed materials
VSI Sand Making MachineVSI76111 setHigh-speed impact sand making
Vibrating Screen3YK18601 setScreening of sand-making products
Sand Washing MachineXSD26101 setWashing and cleaning of manufactured sand
Fine Sand Recycling MachineHX5001 setRecovering fine sand from washing wastewater
Belt ConveyorsBelt ConveyorB8002 setsConveying between crushers and screens
Belt ConveyorB6506 setsConveying between sand making, screening, washing and recycling
Belt ConveyorB5002 setsConveying finished products to stockpiles
Auxiliary SystemControl CabinetPLC Control System1 setCentralized control of the entire line
Dust Removal SystemPulse Bag Filter1 setReducing dust emission during operation


Description

50-100 tph Sand Making Plant
The 50-100 TPH sand making plant by Sentai Machinery is a professional, high-efficiency artificial sand production system designed for processing hard and soft stones such as limestone, granite, basalt, and river stone. With a stable output of 50–100 tons per hour, this plant delivers high-quality manufactured sand with uniform particle shape and gradation, ideal for concrete production, road construction, and infrastructure projects. Built around a proven workflow of ZSW vibrating feeder + jaw crusher + cone crusher + vibrating screen + VSI sand making machine + vibrating screen + sand washing machine + fine sand recycling machine, this line integrates efficient material handling, precise crushing, high-performance sand making, and advanced washing and recycling technology. Sentai Machinery customizes each configuration to match your raw material properties, feed size, final product specifications, and site conditions, ensuring optimal performance and cost-effectiveness. With CE/ISO certification, wear-resistant components, and an intelligent PLC control system, this plant minimizes energy consumption and maintenance downtime. It is a trusted choice for global clients seeking reliable, high-quality artificial sand production solutions.

Features

High-Quality Sand Output

The VSI7611 sand making machine produces cubic-shaped manufactured sand with excellent gradation, meeting high standards for concrete and construction applications.

Efficient Material Utilization

Closed-circuit crushing and fine sand recycling systems minimize material loss, improving overall resource utilization by up to 95%.

Advanced Washing & Recycling

The XSD2610 sand washing machine and HX500 fine sand recycler ensure clean, high-quality sand while reducing water consumption and environmental impact.

Stable & Intelligent Operation

Equipped with a PLC control system for one-key operation and overload protection, ensuring long-term stable performance and minimal maintenance downtime.

Process Workflow

Stone Crushing Plant Flow Chart
Process Flow Diagram
1
Vibrating Feeding (A-1)

Raw stones (≤500mm) are evenly fed into the jaw crusher via a ZSW850×3000 vibrating feeder, ensuring stable feeding and protecting downstream equipment.

2
Primary Crushing (A-2)

The PE500×750 jaw crusher performs coarse crushing, reducing large stones to 50–100mm with a high crushing ratio and strong wear resistance.

3
Secondary Crushing (A-3)

Crushed materials are conveyed to the CS75 cone crusher for medium crushing, further reducing particle size to 0–30mm.

4
Pre-Screening (A-4)

The crushed material is sent to a 3YK1548 vibrating screen, which separates it into 0–5mm and 5–10mm aggregates, while oversize material is returned to the cone crusher for reprocessing.

5
Sand Making (A-5)

Qualified 5–30mm materials are fed into the VSI7611 VSI sand making machine, which uses high-speed impact to produce high-quality manufactured sand.

6
Sand Screening (A-6)

The sand-making product is sent to a 3YK1860 vibrating screen, separating it into 5–10mm aggregates and 0–10mm sand.

7
Sand Washing (A-7)

The 0–10mm sand is fed into the XSD2610 sand washing machine to remove mud and impurities, improving the sand’s cleanliness and quality.

8
Fine Sand Recycling (A-8)

Wastewater from the sand washing machine is processed by the HX500 fine sand recycling machine, recovering fine sand particles and reducing material loss.

9
Conveying & Stockpiling

Finished products (0–5mm washed sand, 5–10mm aggregates) are conveyed to stockpiles via belt conveyors, completing the entire sand making process.

Note: Stcrushers can customize a set of 50-100 tph Sand Making Plant according to customer's needs.

FAQ

It handles a wide range of materials, including limestone, granite, basalt, river stone, quartz, and other hard rocks, producing high-quality manufactured sand for various construction applications.
It produces 0–5mm washed manufactured sand and 5–10mm graded aggregates, with customizable screen meshes to meet specific project requirements.
Delivery takes 20–35 working days after order confirmation. On-site installation and commissioning take 10–15 working days, with Sentai’s professional technical team providing full guidance and operator training.
We provide a 12-month warranty for core equipment, lifetime original spare parts supply, 24/7 global technical support, and on-site maintenance services to ensure minimal production interruption.

Customize large scale mining equipment with affordable cost

STCrushers provides high quality and reliable mining equipment customize manufacturing service for global customers, we design the production line according to the needs of the customer's processed materials and output, and realize fully automatic production from feed to discharge.

20 years of experience


We have more than 20 years of experience in the production of large mining equipment.


Professional production and R&D team

We have an experienced production line design team to meet the processing needs of different materials.

Advanced production facilities

We have two large workshops, a variety of processing equipment and machine tools.


Competitive prices


The company strives to provide customers with preferential prices and payment methods to meet customer needs.

Send an Inquiry

If you are looking for mining equipment such as stone crushers, ball mills, rotary dryer, rotary kiln and other equipment, feel free to contact us and our team will reply within 48 hours.

Do You Have Any Questions!

Gongyi City, Henan Province, China

WhatsApp Email +86 15538010601