Equipment List

Standard configuration list for sand making line

CategoryPrimary MachineModel ExampleFunction / Description
FeedingVibrating FeederZSW 380x95Evenly feeds raw stone into the primary crusher.
Primary CrushingJaw CrusherPE 600x900Breaks large rocks down to manageable sizes (<120mm).
Secondary CrushingCone CrusherPYB 900 (for hard rock)Reduces material further to pebble size (<35mm).
Sand MakingVSI Sand MakerVSI 7611 / VSI 8518Uses impact to shape and crush stones into fine sand.
ScreeningVibrating Screen3YK 1860Separates sand sizes and returns oversize to the VSI.
Washing (Optional)Sand WasherXSD 2610 (Wheel type)Removes clay, dust, and impurities for high-grade sand.
ConveyanceBelt ConveyorB500, B650, B800Transports material between processing stages.
ControlControl CabinetCentralized Power SysManages electrical flow and emergency stops.

Description

50-100 tph Sand Making Plant
50-100 tph stone crusher plant consists of vibrating feeder, primary crushing machinesjaw crusher , secondary crushing machines impact crusher or fine jaw crusher , vibrating screen, belt conveyor and other equipment. It primarily can in the crushering of aggregates (coarse aggregates, crusher run, rock sand, fine aggregates) from limestone, granite, andesite,etc. Coarse aggregates are usually used in ready mix concrete and asphaltic concrete. Construction teams use crusher run for the bases and sub-bases of roads, while they use fine aggregates to produce concrete and plastering.

Features

Energy efficient:

tonne power consumption <2kw/h

Intelligent control:

PLC one-key start-stop, fault automatic alarm

Environmentally friendly and low noise:

closed design, dust <20mg/m³

Durable and wear-resistant:

high manganese steel hammer head, life expectancy of 1800+ hours

Process Workflow

Stone Crushing Plant Flow Chart
Process Flow Diagram
1
Feeding Stage

The vibrating feeder feeds the material evenly, and the preliminary screening removes soil and impurities.

2
Coarse Crushing Stage

Primary crushing by jaw crusher, crushing large stones to below 150mm.

3
Medium & Fine Crushing

Secondary crushing by impact crusher, outputting stone sizes below 40mm.

4
Screening Stage

Multi-layer vibrating screen classifies materials by spec; unqualified materials return to crushing.

5
Finished Product Storage

Different specifications of finished products are moved through the conveyor into respective silos.

Note: Stcrushers can customize a set of 40-60 tph Stone Crushing Plant according to customer's needs.

FAQ

For a 100 TPH capacity, you will need a total installed power of approximately 250kW to 350kW. It is vital to have a stable Centralized Electric Control System to manage the high-torque startups of the crushers.
Choose the Wet Process if you have access to water and need to produce extremely clean, mud-free M-sand. Choose the Dry Process if water is scarce or expensive; it uses a powder separator and dust collector to maintain environmental standards.
This depends entirely on your rock. For hard or abrasive stones (granite, basalt, river pebble), a Cone Crusher is essential to minimize wear costs. For soft stones (limestone, gypsum), an Impact Crusher is better as it is cheaper to buy and produces a better shape.
The high-wear parts like the throw head and guard plates typically last 200–500 hours. If you are crushing highly abrasive silica sand, these intervals may be shorter.

Customize large scale mining equipment with affordable cost

STCrushers provides high quality and reliable mining equipment customize manufacturing service for global customers, we design the production line according to the needs of the customer's processed materials and output, and realize fully automatic production from feed to discharge.

20 years of experience


We have more than 20 years of experience in the production of large mining equipment.


Professional production and R&D team

We have an experienced production line design team to meet the processing needs of different materials.

Advanced production facilities

We have two large workshops, a variety of processing equipment and machine tools.


Competitive prices


The company strives to provide customers with preferential prices and payment methods to meet customer needs.

Send an Inquiry

If you are looking for mining equipment such as stone crushers, ball mills, rotary dryer, rotary kiln and other equipment, feel free to contact us and our team will reply within 48 hours.

Do You Have Any Questions!

Gongyi City, Henan Province, China

WhatsApp Email +86 15538010601